February 21, 2012 Volume 08 Issue 07

Sensor News & Products

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Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Real-world applications: FUTEK 100 sensor examples

Get inspired. FUTEK has more than 100 real-world application examples for their load cells, force transducers, torque sensors, pressure sensors, and multi-axis sensors. From a cryogenic load cell on the Mars Curiosity rover to fly-by-wire multi-axis force and torque sensors for aircraft, learn about sensor systems, their specs, and design. Automotive, manufacturing, medical, robotics, and automation are covered too. Fascinating and highly practical.
Learn more.


Rugged sensor measures surface temperatures

TDK's tiny new T850 SMT NTC sensor measures surface temperatures for applications such as heat sinks of power modules and monitoring of industrial processes. It combines high humidity resistance with fast response time due to excellent thermal coupling to the target. The sensor is suitable for harsh environments with temps from -40 C to 150 C and is waterproof to 500 hrs.
Learn more.


Position sensor real-world applications: Automotive and mobile equipment

From firetruck nozzle positioning and race car steering to accelerator control and wheel vector sensing, learn how position sensors from Novotechnik are used in real-world applications. Sensor types include non-contacting rotary sensors, angle sensors, and magnetic encoders. We love when manufacturers provide examples of their products in action.
Learn more.


Detecting part errors: Automotive resistance welding machines

NewTek Sensor Solutions has designed a custom linear variable differential transformer (LVDT) position sensor for resistance spot welding machines used in automotive plants to detect missing or misaligned parts in nut and stud welding. Cars contain hundreds of welded nuts and studs that hold them together. Properly securing the right nut and stud to different car components is critical to safe operations.
Read the full article.


What can you do with touchless magnetic angle sensors?

Novotechnik has put together a really informative video highlighting real-world applications for their RFC, RFE, and RSA Series touchless magnetic angle sensors. You may be surprised at the variety of off-highway, marine, material handling, and industrial uses. You'll learn how they work (using a Hall effect microprocessor to detect position) and their key advantages, including eliminated wear and tear on these non-mechanical components. We love when manufacturers provide such useful examples.
View the video.


Ultrasonic sensors for packaging and automotive

The new, compact ultrasonic sensors of the HTU200 and DMU200 series from Leuze are particularly suitable for applications in the packaging and automotive industries. They reliably perform difficult detection and measuring tasks by themselves, detecting objects regardless of their surface structure using a reflected acoustic pulse -- even glossy, transparent, or dark surfaces, as well as liquids or granular products. Available in a variety of sizes with operating ranges from 0.1 to 6 m; some models have an IO-Link interface. Leuze has an appropriate solution for every requirement.
Learn more.


Gyroscope for non-safety automotive applications

TDK has just released its new InvenSense IAM-20380HT high-temp automotive monolithic 3-axis MotionTracking sensor platform solution for non-safety automotive applications, which includes the IAM-20380HT 3-axis MEMS gyroscope and the DK-20380HT developer kit. The standalone gyroscope delivers reliable and highly accurate measurement data for a variety of automotive non-safety applications including, but not limited to, navigation and dead reckoning, vehicle tracking, telematics, door control, and vision systems.
Learn more.


Think machine vision is too complex or expensive?

Are you under the impression that machine vision is too complex and/or too expensive for your application? Not anymore. Today's smart vision sensors incorporate on-board machine learning, empowering users to deploy them in common applications without the cost and complexity of traditional products. Learn how smart vision sensors can provide pass/fail indication for common detection applications for basic machines.
Read this informative AutomationDirect article.


Real-World Sensor Applications: Aircraft control-column torque measurement

Flight controls require extreme auditing prior to in-flight use. FUTEK's MBA500 Torque and Thrust Biaxial Sensor provides quality-assurance engineers with the appropriate tools to monitor the torque applied to an aircraft's control column (yoke).
See how engineers design this test setup.


Machine vision: Check part orientation and more

Automation-Direct has entered the industrial vision market with the addition of the Datalogic Smart Vision sensor. This sensor is an intelligent self-contained system that can capture an object's image as it passes by and make decisions based on the details of that image. Built around a powerful multiprocessor platform featuring embedded artificial intelligence tech, the Smart-VS sensor is highly advanced but remains simple to configure. Applications include part orientation for pick-and-place systems, verifying proper application of tamper-proof seals, and checking solder connections in circuit board production.
Learn more.


Battery-powered wireless multi-sensor module for machine monitoring

TDK has collaborated with Texas Instruments on the new i3 Micro Module, the world's first sensor module with built-in edge AI and wireless mesh connectivity. The i3 Micro Module's ultracompact battery-powered wireless sensor allows users to achieve sensing at almost any desired position without physical constraints like wiring. This dramatically expedites the prediction of anomalies in machinery and equipment, enabling an ideal Condition-based Monitoring implementation for an enhanced smart factory environment.
Learn more.


Pull-type solenoids in a range to meet tons of applications

Magnetic Sensor Systems (MSS) has released their S-20-100X model of high-efficiency, low-cost Pull Type Tubular Solenoids (1 in. diameter x 2 in. long). Their S-20-100X series features 18 different solenoids to select from based on the voltage, duty cycle, force, and stroke requirement of the user. MSS solenoid coils typically use Class F 23- to 40-AWG windings with Class A insulation for better protection of the solenoid during longer duty cycles. Applications include: vending machines, medical dispensing, mixing, valve control, farm machinery, disconnects, transmission shifting, fire suppression systems, cabinet locks, door controls, and sorting equipment.
Learn more.


Industrial imaging at warp speed

When fast-moving scenes need to be captured in all their details, a high-performance transmission interface is essential in addition to the right sensor. With uEye Warp10, IDS Imaging Development Systems GmbH is launching a new camera family that, thanks to 10GigE, transmits data in the Gigabit Ethernet-based network at a very high frame rate and virtually without delay. The first models with the IMX250 (5 MP), IMX253 (12 MP), and IMX255 (8.9 MP) sensors from the Sony Pregius series are now available.
Learn more.


New compact touchless linear position sensors

The TFD Series of touchless linear position sensors from Novotechnik provides wear-free operation in tight spaces. The TFD-4000 Series uses a magnetic position marker to provide a touchless measurement range of 0 to 14, 24, or 50 mm -- depending on model. These sensors make measurements through air and non-magnetic materials. Sensing direction can be either parallel or perpendicular to mounting holes. Applications include textile, packaging, and sheet metal machinery; medical applications; marine; mobile engine management; and construction, agricultural, and forestry machinery.
Learn more.


RoboCopters summoned by iPad apps are already in the works for U.S. Navy and Marines

By Grace Jean, Office of Naval Research

Marines running low on ammo may one day use an app on their digital handhelds to summon a robotic helicopter to deliver supplies within minutes, enabled by technologies from a new Office of Naval Research (ONR) program.

The Autonomous Aerial Cargo Utility System (AACUS) is a five-year, $98 million effort to develop sensors and control technologies for robotic vertical take-off and landing aircraft.

"AACUS is a leap-ahead technology that allows the Navy and the Marine Corps to move beyond having a highly trained operator fly an unmanned aircraft," says Rear Adm. Matthew Klunder, chief of naval research. "The program will let us leverage advanced autonomy, but still maintain the central and critical role of the human operator as the supervisor."

Marines based at outposts or in the field will be able to request the autonomous cargo helicopters for rapid resupply of combat essentials.

"We want to turn any helicopter into a logistics machine," says Dr. Mary "Missy" Cummings, program officer for AACUS, ONR's newest innovative naval prototype. "In the near term, we want to succeed in fully autonomous landings in austere locations, so Marines can get whatever they need on demand.

"In the long term, this could be a real life saver and revolutionize first response," she says. While rapid resupply is the immediate focus for AACUS, long-term applications could include critical medical missions such as casualty evacuation."

Program officials are seeking researchers who will develop threat- and obstacle-detection and avoidance systems, as well as autonomous landing capabilities that can operate across different types of aircraft. They expect teams from industry and academia to join forces to compete for the contracts.

Proposals are due Feb. 22. Officials plan to award up to two contracts in April.

The effort follows the Marine Corps Warfighting Laboratory's successful program to develop an unmanned system capable of hauling cargo semi-autonomously to landing zones at bases. The prototype, called K-MAX, flew its first combat mission in Afghanistan in mid-December, resupplying Marines with cargo carried in a sling-load.

AACUS, on the other hand, is aimed at internal load-carrying capacity. It will be a major leap ahead in autonomy, says Cummings. While K-MAX requires a trained operator within line-of-sight to fly, any operator will be able to call for AACUS from any location.

"It's going to be designed to work with people who have no flight experience," she says. "An operator will pick up his iPad or Android and make an emergency supply request. He'll request that the helicopter come to him and land as close to him as possible."

The helicopter not only will take off by itself, but will plan its own flight path and navigate its way through the airspace, requiring little to no input from an operator other than to verify its proposed landing site. The concept will require improvement in data processing.

"How you take the data from sensors and integrate them to make these decisions – that's one of the big leaps," says Cummings. "It's like putting a frontal lobe on the helicopter."

Published February 2012

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